Sheet Mask Boxes

Custom Sheet Mask Boxes for Single Masks and Multi-Packs

What custom sheet mask boxes are used for

A sheet mask is a one-time purchase that feels like a small treat, so the box is part of the product. Custom sheet mask boxes hold a single pouch for impulse buys, multi-packs for regular users, and weekly sets for a routine. They give a pouch the stiffness it lacks on its own, keep the artwork unwrinkled, and carry your logo, mask type, and directions. Brands use them for hydrating, brightening, soothing, and overnight masks, and for sampler boxes that introduce several formulas at once.

Sizes and how to measure

Measure the pouch as it will sit in the box, not as it comes off the filling line. Take the folded length, the folded width, and the thickness of one pouch. Multiply the thickness by the number of masks per box, then add room for the pouches to slide in and out. Allow 1/8 to 1/4 inch per side for clearance. Send us the numbers and we build the dieline around them.

Example sizes (examples only, length x width x height in inches; your pouch and count set the final size):

• Single mask sleeve: 4.5 x 0.5 x 6.5
• Box of 5 masks: 4.75 x 1.25 x 6.75
• Seven-day set: 4.75 x 1.75 x 6.75
• Box of 10 masks: 4.75 x 2.25 x 6.75
• Mixed sampler box: 6 x 1.5 x 8

Box styles and closures

A straight tuck end carton is the usual choice for custom printed sheet mask boxes: it is flat, light, and quick to fill. A reverse tuck end keeps the front panel unbroken. A sleeve box slides over a tray and makes a neat gift pack. Auto lock bottom boxes hold up better under a thick stack such as ten pouches. For a launch set or a gift, a magnetic closure rigid box or a lift-off lid rigid box feels weightier, and a drawer box lets a customer pull out one mask a day.

Materials and thickness

Folding cartons use paperboard of about 300 to 400 GSM, or kraft board for a natural look that suits plant-based masks. For custom sheet mask box packaging that ships directly to customers, E-flute or B-flute corrugated mailers add crush protection. Rigid boxes use greyboard of about 1.5 to 2 mm under a printed wrap. Exact thickness is confirmed for each order. Every box uses eco-friendly materials sourced from certified suppliers, and recycled paperboard and kraft board are available.

Printing, coatings, and finishes

Print full color CMYK or match your brand with Pantone spot colors, on the outside only or the outside and inside. A printed inside panel is a good place for directions or a short note to the customer. Matte lamination gives a calm look, gloss adds shine, and soft-touch adds a velvety feel. Spot UV can pick out the mask name, and foil in gold, silver, or rose gold supports luxury sheet mask packaging for gift sets. Embossing and debossing add texture to a logo. Sheet mask boxes with logo foil and a plain matte back panel stay easy to read.

Inserts and windows

Most sheet mask boxes hold flat pouches and need no insert. A paperboard or corrugated insert is useful in a sampler box or a set where a mask sits beside a small jar or bottle. A die-cut window with clear film lets shoppers see the pouch artwork or the number of masks inside, which helps a boxed set stand out on a counter.

Artwork and dieline

We send a free dieline sized to your pouch and mask count. Supply artwork as a vector AI or PDF file with fonts outlined and images at 300 DPI in CMYK. If you have no artwork yet, free design support and a free consultation are included. You review and approve the artwork before production starts.

How to order custom sheet mask packaging boxes

Many buyers search for custom sheet mask boxes near me. You do not need a local printer: we ship free to one U.S. address, and the whole process runs online.

1. Order the $39 sample kit to check board, finishes, and fit. It is credited toward your order total.
2. Send your pouch measurements, the masks per box, and your quantity, starting at 50 units.
3. Receive your free dieline and add your artwork, or ask for help.
4. Review and approve the artwork.
5. Production takes 6 to 8 business days after artwork approval.
6. Your order ships free to one U.S. address.

The final price depends on dimensions, material, printing, finishing, inserts, and quantity. The 50 unit minimum works for a first launch and for wholesale orders.

What comes with every order

• Free shipping to one U.S. address
• $39 sample kit, credited toward the order total
• Free thank-you cards equal to the units ordered
• Free design support, free dieline, and free consultation
• Orders start at 50 units
• Eco-friendly materials sourced from certified suppliers