Mailer Boxes

Custom Mailer Boxes Wholesale: Printed Mailer Boxes with Logo for Beauty Brands

What mailer boxes are

Mailer boxes are corrugated boxes that fold up from a flat sheet and protect products in shipping. They are also called shipping boxes when plain, and mailer boxes when printed and branded. Printed mailer boxes put your logo on the parcel the customer receives. Mailer boxes with logo make the delivery itself a part of the brand. Bulk mailer boxes lower the cost per box, and they suit brands with steady sales. Mailer boxes for beauty brands hold skincare, makeup, and sets, and they work for single items and kits. A mailer box can be sealed with a sticker, so the customer sees the brand first. Custom mailer boxes wholesale orders suit brands that ship many parcels each month.

Sizes and how to measure

Box size is written as length x width x height, measured inside. Measure your products or your set, lay them out, and add a small gap. Leave room for a thank-you card and tissue. Tell us your products and the shipping method, and we suggest an inside size and an insert.

Example sizes (approximate and for reference only; we confirm the exact size before you order):

• Single bottle: about 6 in x 4 in x 2 in
• Skincare set: about 9 in x 6 in x 3 in
• Makeup kit: about 10 in x 7 in x 3 in
• Gift set: about 12 in x 9 in x 4 in

Corrugated board, printing, and options

Mailer boxes are made from corrugated board, a strong board with a fluted layer between flat sheets, so they protect a product in transit. Common stocks include kraft and white corrugated. Boxes arrive flat and fold up without tools, so they take little space to store. A matte coating or an all-over printed design can be added. The board is corrugated, which gives strength with low weight. A sample kit lets you feel the board and test the fit.

Printing and finishing

Printing can be full color on the outside, with a one color or full color print inside. An inside print makes the unboxing feel finished. Keep key text and logos inside the safe area on the dieline, away from folds and the tuck. We set up the folds and the cut lines on the free dieline, and you approve it before production. Print the outside with your brand, and use the inside for a message or a pattern.

Mailer boxes for beauty brands

Mailer boxes for beauty brands give a single product or a set a safe trip. Add an insert to hold bottles, and tissue to protect the finish. Print the inside with a pattern or a message, so the unboxing feels planned. A sticker on the seal adds a thank-you moment. Tell us your product and your order size, and we plan the box.

Mailer boxes compared with the tuck front style

This page covers mailer boxes in general. The roll end tuck front page covers the specific tuck-front style with a rolled lid. If you want a particular lid style, see that page. If you want to plan a mailer for your range, start here.

Labeling notes

Product boxes often carry text such as ingredients, net contents, directions, and warnings, and what is required depends on your product and your market. You supply all text and the layout, and we print what you send. We do not write or check text or claims, and you are responsible for making sure your boxes meet the rules for your product.

Orders from 50 units

Orders start at 50 units, which suits a new brand, a test batch, or a small giveaway. Larger orders cost less per box, and they can be planned in several sizes and designs. Share your expected yearly volume during the free consultation and we plan around it.

Artwork and dieline

We send a free dieline that shows the box size, the shape, the cut line, and the safe area, so you can see where your artwork goes and where text should stay clear. Supply artwork as a vector AI or PDF file with fonts outlined and images at 300 DPI in CMYK. If you have no artwork yet, free design support and a free consultation are included, and our team can help lay out the logo and the text from your brand colors. You review and approve the artwork before production starts.

How to order custom mailer boxes

1. Choose your box size, shape, and material.
2. Order a $39 sample kit if you want to feel the stocks and test the fit first. The $39 is credited toward your order total.
3. Send your quantity, starting at 50 units.
4. Receive your free dieline and add your artwork, or ask for help.
5. Review and approve the artwork.
6. Production takes 6 to 8 business days after artwork approval, and your order ships free to one U.S. address.

The final price depends on box dimensions, board type, quantity, printing, and finishing.

What comes with every order

• Free shipping to one U.S. address
• Free thank-you cards equal to the units ordered
• Free design support, free dieline, and free consultation
• Orders start at 50 units
• Eco-friendly materials sourced from certified suppliers